Cost Per Shipment Calculator

Calculate the total cost to ship individual parcels, combining carrier freight postage, box materials, packing labor, and parcel insurance.

All-Inclusive Cost Per Shipment
Total Cost / Shipment
$11.85
Carrier Postage Fee
$8.20
Internal Labor Cost
$1.40
Carrier vs Internal Split
69.2% Carrier / 30.8% Internal

Cost Per Shipment Formula

Total Cost = Carrier Postage + Packaging Materials + [(Handling Mins / 60) × Hourly Wage] + Insurance
  • Carrier Postage: Freight postage paid to USPS, UPS, FedEx, or DHL.
  • Packaging Materials: Corrugated shipper box, protective fill, and thermal label.
  • Labor Allocation: Direct hourly wage allocated for the minutes required to tape, pack, and label.
  • Insurance & Tracking: Optional parcel loss and damage coverage.

Step-by-Step Worked Example

Scenario:

Calculation Steps:

    Result:

    How to Use This Calculator

      Assumptions & Limitations

      • Postage reflects commercial discounted rates (e.g. USPS Commercial Plus).
      • Handling minutes include box assembly, picking, and packing.

      Frequently Asked Questions

      Why should I track all-in cost per shipment instead of just postage?

      Carrier postage is often only 60% to 70% of the true cost. Boxes, custom tape, labor time, and parcel insurance add several dollars to every package leaving your facility.

      How can I lower my cost per shipment?

      Use shipping software (e.g. ShipStation, Pirate Ship) for commercial cubic rates, replace heavy cardboard boxes with poly mailers where safe, and batch process shipping labels.

      Related Cost Calculators

      E-commerce Shipping Cost Calculator

      Calculate carrier dimensional weight (DIM weight) vs actual scale weight, fuel surcharges, and residential delivery surcharges for parcel shipping.

      Order Fulfillment Cost Calculator

      Calculate 3PL or in-house fulfillment expenses including primary pick fees, multi-item pick charges, packaging materials, storage allocation, and postage.

      Packaging Cost Calculator

      Calculate custom e-commerce packaging expenses per order and total monthly budgets across shipping boxes, custom mailers, tape, dunnage, and labels.