Propane Generator Cost Calculator

Calculate operating costs and runtime for dual-fuel and dedicated propane generators across 20 lb BBQ tanks, 100 lb cylinders, and residential bulk tanks.

Propane Tank Size & Consumption

~2.0–2.5 lbs/hr for 5kW at 50%
Runtime per Tank
—
hours per cylinder
Tanks Required
—
for planned run time
Total Refill Cost
—
outage propane bill
Hourly Operating Cost
—
$/hr while running

Propane Generator Consumption Model

Burn Rate (Gal/hr) = Generator kW Load × 0.17 Gal/hr/kW | Total Cost = Burn Rate × Hours × Propane Price
  • Specific Fuel Consumption: Typical portable propane generators consume approx 0.16 to 0.18 gallons of liquid propane per hour per kilowatt of electrical load.
  • Tank Capacities: 20 lb BBQ tank = 4.7 gal; 100 lb cylinder = 23.6 gal; 250 gal tank (80% fill) = 200 gal; 500 gal tank = 400 gal.
  • Cost per Hour: Product of hourly gallon burn rate and local delivered propane price.

Step-by-Step Worked Example

Scenario:

Calculation Steps:

    Result:

    How to Use This Calculator

      Assumptions & Limitations

      • Liquid propane density is 4.24 lbs per US gallon.
      • Burn rates assume properly tuned carburetors with standard demand regulators.

      Frequently Asked Questions

      Why does a generator produce slightly less power on propane than gasoline?

      Liquid propane has lower energy density per unit volume than gasoline (91,500 vs 114,000 BTU/gal). Dual-fuel generators typically produce 5% to 10% fewer peak and continuous watts when running on propane compared to gasoline.

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