Factory Overhead Cost Calculator

Aggregate indirect manufacturing expenses and calculate predetermined overhead allocation rates (POHR) per direct labor hour or machine hour.

Manufacturing Overhead & Predetermined Allocation Rate

Total Factory Overhead
—
Rent + Power + Supervision
Overhead Rate (POHR)
—%
of Direct Labor Cost
Facility Fixed Costs
—
Rent + Insurance
Overhead Dollar / DL$
—
burden per direct wage dollar

Predetermined Overhead Rate (POHR) Formula

POHR = Estimated Total Factory Overhead ÷ Total Allocation Base (Direct Labor Hours or Machine Hours)
  • Factory Overhead: Indirect plant expenses (rent, utilities, indirect labor, plant insurance, supervision).
  • Allocation Bases: Direct labor hours (DLH), machine hours (MH), or direct labor dollars ($).

Step-by-Step Worked Example

Scenario: Allocating annual plant overhead across 10,000 direct labor hours

Calculation Steps:

  1. Total Factory Overhead = $60k + $80k + $25k + $15k + $12k + $18k = $210,000
  2. POHR = $210,000 / 10,000 DLH = $21.00 / Direct Labor Hour
Result: Total factory overhead is $210,000. Every direct labor hour incurred absorbs $21.00 of factory overhead.

How to Use This Calculator

  1. 1Input plant indirect expenses: lease, supervisor salaries, utilities, and insurance.
  2. 2Select your allocation basis (Direct Labor Hours, Machine Hours, or Direct Labor Cost).
  3. 3Enter total allocation base quantity to determine your POHR.

Assumptions & Limitations

  • Overhead excludes non-manufacturing corporate SG&A expenses.
  • Allocation base is a primary driver of indirect factory costs.

Frequently Asked Questions

What is a predetermined overhead rate (POHR)?

A POHR is an accounting rate used to apply manufacturing overhead costs to work-in-process inventory and individual jobs based on an activity metric like labor or machine hours.

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